In geological exploration core drill rig (LEZ) operations, core breakage or detachment directly leads to data invalidation. The primary cause is the selection of the wrong sampler. Mastering the following three selection techniques based on formation, hole depth, and accuracy can improve the average core recovery rate to over 95%.
I. Tip 1: Match Sampler Structure to Formation Type
Different formations require different sampler designs to protect core integrity.
1. Intact Hard Rock Layers (e.g., granite)
- Problem: The core is hard but easily detaches during drill stringing.
- Recommendation: Diamond single-tube sampler. Diamond cutting is highly efficient, and the single-tube structure provides reliable clamping force.
- Avoid: Using ordinary alloy samplers, which are prone to wear and breakage at the core tip.
2. Soft Rock/Clay Layers (e.g., mudstone)
- Problem: The core is loose and easily dispersed by drilling mud or adheres to the inner wall of the sampler tube.
- Recommendation: Double-tube single-action sampler. The outer tube separates from the drilling mud, and the inner tube does not rotate to protect the soft core's shape. Xinhao products often come with an anti-sticking coating.
3. Fractured Formations (e.g., weathered rock zones)
- Problem: The core is fragmented, and conventional samplers often fail to collect all the fragments.
- Recommendation: Wireline coring + semi-combined tube. Core sampling can be performed without lifting the drill, reducing disturbance; the semi-closed tube allows for easy removal of fragmented rock cores, avoiding secondary damage.
II. Tip Two: Adjust Sampler Specifications According to Drilling Depth
Hole depth directly affects drill rod stability; the sampler length and wall thickness must be adjusted accordingly.
1. Shallow Hole (≤50 meters)
- Recommendation: Lightweight, short model (1-1.5 meters long, 3-4 mm wall thickness). Lightweight to avoid crushing the rock core.
- Scenarios: Construction sites, highway surveys, etc.
2. Deep Hole (≥100 meters)
- Problem: Large drill rod sway, easily causing rock core collision and breakage.
- Recommendation: Thick-walled, long model (2-2.5 meters long, 5-6 mm wall thickness). Xinhao deep hole samplers use thickened tube walls and may have built-in buffer springs to absorb vibration, improving stability and efficiency.
3. Medium-Deep Holes (50-100 meters)
- Recommended: Standard size (approx. 1.8 meters long, 4.5 mm wall thickness). Balances flexibility and stability.
III. Technique 3: Selecting the Sampler Material Based on Exploration Precision
Material affects cost, durability, and the degree of core protection.
1. High-Precision Projects (e.g., mineral exploration)
Recommended: Titanium alloy sampler. High strength, lightweight, low coefficient of friction, paired with diamond composite cutting teeth for near-non-destructive core sampling.
2. Medium-Precision Projects (e.g., engineering exploration)
Recommended: Alloy steel sampler. High cost-effectiveness, wear resistance meets general requirements, paired with carbide cutting teeth.
3. Special Environments (e.g., underwater, corrosive layers)
Recommended: Stainless steel sampler. Corrosion resistant, prevents internal deformation from damaging the core.
IV. Key Operational Coordination: Maximizing Core Sampling Success Rate
Correct equipment requires standardized operation:
- Parameter Adjustment: Use higher rotation speed (80-100 r/min) for hard rock, and lower rotation speed (50-70 r/min) for soft rock/fractured layers.
- Optimize drilling mud: Use low-viscosity mud for soft rock to prevent erosion, and high-viscosity mud for hard rock to prevent borehole collapse.
- Slow drill bit retraction: After core sampling, the recommended drill bit retraction speed is ≤0.3 m/min to prevent core fragmentation due to shaking within the casing.
Conclusion: Precise selection is the foundation of efficient exploration
For geological exploration core drill rigs, ensuring the sampler is precisely adapted to the specific project requirements is key to guaranteeing core recovery rate and data reliability from the outset.
As a professional Hydraulic drilling rig manufacturer, XinHao provides rock core drilling machines and complete core sampling solutions designed to address various complex exploration challenges. Our adaptation solutions have served numerous projects nationwide, helping clients significantly reduce core breakage rates.
Need a customized sampler solution for your specific exploration project? Contact the XinHao expert team for professional advice.